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As much as we love violence in our movies, we apparently love it even more on our movie sets. Sometimes directors decide that the only way to make sure your actors look like they're about to die is by actually risking their lives, and society has punished these sadistic bastards by showering them with money, recognition, or both. For instance ...

6The Actor Playing Jesus in The Passion of the Christ Was Really Whipped

With his current golden boy image, it's hard to imagine Mel Gibson overseeing a shoot where actual pain is carelessly, pointlessly inflicted. And yet it was so, and it was no less than his Christ surrogate to whom he had the pain brought.

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"Did you know he was JEWISH?"

Actor Jim Caviezel had a pretty lousy time playing Jesus for this movie -- it all started when he was literally struck by lightning while on the set. We can't pin that on Gibson, though, unless you consider the possibility that the bolt was actually meant for him.

Then there's the scene when Jesus was being flogged by the centurions, which ended up being a little too realistic for Caviezel's taste. For one take, Gibson told the actors playing the torturers to mix it up a little and change the swinging technique. As a result, one of the performers miscalculated and ended up whipping Caviezel for real, leaving a 14-inch gash on his back. Caviezel's very un-Jesus-like reaction was to turn around and curse at the other actor ... at which point the guy went ahead and "missed" again, flogging him right on top of his brand new scar.


"Whoops, accidentally looked at the camera and laughed my ass off. We'll have to do that one again."

They actually based Jesus' scars on the real one on Jim Caviezel's back, so we can't discard the possibility that Gibson planned it this way. The fun was far from over for the actor: During the part where he was mounted up on the cross, he not only suffered from hypothermia and developed a lung infection, but had a dislocated shoulder while shooting that scene and the ones leading up to it. When you see Caviezel painfully carrying the cross in the movie, he's not so much acting as wishing he had said yes to that romantic comedy with Kathy Griffin.

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"OK, I understand the real crown of thorns. But what part of the salt enema or nipple clamps was biblical?"

In the end, all this suffering was worth it, because The Passion of the Christ became the highest-grossing R-rated film ever. Hundreds of years from now, they'll probably make films about all the shit Mel Gibson put Caviezel through.

5The French Connection's Unscripted, Illegal-as-Shit Chase Scene

The French Connection is known for having the grandmother of all car chases (the one in Bullitt being the granddaddy) and for making us wonder why there aren't more famous characters named Popeye. Seriously, just two seems like a damned waste. Anyway, in the film, Gene Hackman plays NYPD detective Popeye Doyle, who in one scene chases an elevated train through the busy streets of New York, running into a few bumps along the way. For example, at one point Doyle's car crashes with another vehicle ...

... and goes spinning out of control in the middle of the street:

Well, only one of those vehicles was being driven by an actor -- the one that crashes with Hackman's car was just some dude who came out of his house and drove into the middle of a Hollywood movie.

How could a real driver wander into a closed movie set, you ask? Mainly because no streets were closed for the scene, and no permission was asked. They just mounted a camera onto a car, went speeding in a residential area, and put that in the movie. Here's Hackman again, nearly crashing into a garbage truck:


We're guessing that "just drive like a New Yorker, basically" was the only instruction.

Sections of the chase were taken from Hackman's own reckless driving and a few planned stunts that were shot separately, but most of it actually comes from a single uninterrupted shot of stuntman Bill Hickman driving at 90 miles per hour for 26 blocks. Meanwhile, director William Friedkin was in the backseat operating the camera, and they also had an off-duty cop wrapped in a mattress in the passenger seat, for technical advisement and moral support. This didn't stop them from driving against traffic or sideswiping a bus.


In the Blu-ray version, you can see that everyone on the bus is flipping them off.

Friedkin explains that Hickman was compelled to drive this way because the director "questioned his manhood." They did take some safety precautions, though: They put a police siren on the roof of the car so that other drivers would stay away. Friedkin now says that he would never do something like this again. That's probably why you haven't won any more Oscars, Will.

4John Woo Almost Made Chow Yun-Fat Explode for Hard Boiled

In the '90s, John Woo was handed millions of dollars and allowed to make movies like Broken Arrow, Face/Off, and Mission: Impossible II, simply on the strength of the awesome action films he had directed in his native Hong Kong. However, some say that Hollywood forced Woo to water down his style: For instance, he hasn't even tried to burn a famous actor alive in 20 years now.

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"You have no idea how hard it was to resist that urge during Face/Off."

By his own admittance, Woo tended to overdo it a little with the explosions during his Hong Kong days, and his actors suffered the consequences. His last movie before going to work for Hollywood was a particularly over-the-top action film called Hard Boiled starring Chow Yun-Fat, who of course went on to appear in Crouching Tiger, Hidden Dragon, Pirates of the Caribbean 3, and exactly zero John Woo films, for reasons that will soon become obvious.

There's a sequence at the end of Hard Boiled where a hospital gets blown up as Chow runs down a hallway carrying a baby, in a classic "outrunning the explosion" moment. On the first take, Woo was dissatisfied with how it didn't look like his actor was on the verge of death, so he decided to give him a little help -- Woo took over the pyrotechnics button-pushing duty and made sure to trigger the explosions before Chow was ready. The "oh shit" face you see here is completely real:


"Oh shit!"

Chow was really running for his life. Woo admits in the DVD commentary that he may have gotten a little carried away here and "didn't play by the rules." We're surprised that he didn't demand that a real baby be put inside that bundle, or like a dog or something, just to raise the stakes. As for Chow Yun-Fat, he simply asked Woo if they'd gotten the take and then walked away saying "that motherfucker."


He then came back and asked if he could borrow some pants.

Considering what we know about Nicolas Cage and his fire fetish, he was probably extremely disappointed when Woo didn't so much as try to blow him up in Face/Off.

3The Good, the Bad, and the Ugly Almost Featured a Real Decapitation

The Good, the Bad, and the Ugly is probably the most respected Western of all time, and now that we've said the name of the movie, you can't get the theme song out of your head (nor should you want to, it's awesome). There's a scene at some point during the 80 hours this thing lasts where Eli Wallach's character, Tuco (aka the Ugly), leaps from a train, bringing a guard he's handcuffed to with him.


"I can't pee if you're watching, or if I haven't murdered someone."

Tuco kills the guard when they land, but since he can't go around the desert dragging behind a uniformed corpse, he lies down near the railroad tracks and lets an oncoming train break the handcuff's chain for him.


This was also how they opened walnuts in the Old West.

Today, they would have added the train digitally and just told the actor to use his imagination, but since this was before CGI or giving a shit if actors died, they really had Wallach lie down next to a speeding train. What Wallach didn't notice (because he was too busy hugging the ground and trying not to cry) was that this particular train had iron steps that were just inches away from the ground ... meaning that if he had decided to get up before it had finished passing, he would have been decapitated.

You can actually see the potentially head-cutting steps in another shot:


The Good and the Bad just doesn't have the same ring to it.

Director Sergio Leone either didn't know about the steps or didn't bother to mention them to Wallach. Considering that this wasn't the only time Wallach could have died during this shoot, we're going with the second option. The other came in this scene, where Tuco was going to be hanged but was saved at the last second by Clint Eastwood's character shooting the rope. For the scene, Wallach was sitting on a horse with a noose around his neck and his hands tied behind his back. There was a small charge of dynamite on the rope to make sure it split when Eastwood fired his prop gun.


"Can't I just pretend to have my hands tied?"
"... No."

The problem was that the horse was so immersed in its part that it really got spooked by the noise and took off -- it galloped for about a mile with Wallach on its back, arms still tied, totally unable to control the horse, or stop it. And of course, no one thought to secure the actor to the horse or anything like that: Wallach says he had to hold on to the animal with his knees and hope he wasn't thrown to the ground, snapping his neck or worse in the process.


"Shit, someone go find his corpse so we can at least reshoot the hanging."

2Buster Keaton Just Didn't Give a Fuck

Buster Keaton was like a cross between Charlie Chaplin and the entire cast of Jackass. Chaplin may have been the more popular silent comedy star, but Keaton succeeded at being infinitely more badass, as evidenced by his insanely dangerous stunts.


Those are the eyes of a man who doesn't know fear.

For example, if there's one gag from Keaton's movies you're familiar with, it's the one in Steamboat Bill, Jr. from 1924, where a guy is standing in front of a building during a cyclone and the entire wall of the building falls on him -- fortunately, he's standing in just the right spot to not be flattened, because he was lined up with where the window was cut.

How do you suppose they did that? A cardboard facade? Photo trickery? Animatronics? Nothing so fancy: They just dropped a two-ton wall on a guy and hoped he didn't get squashed. And yes, that's the real Buster Keaton, not a double, and since he also co-wrote and co-directed this movie, it's his own damn fault he was there.

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"Oooh, a penny."

They couldn't use a fake wall because it would have rippled in the wind from the cyclone, and Keaton didn't want fanboys going on their telegraphs and complaining that the scene looked fake. According to Keaton, the opening was "exactly 3 inches over my head and each shoulder" -- had a single person involved in the stunt miscalculated, this would have turned into a snuff film. If the movie wasn't silent, you'd probably hear a bunch of people going "BY GOLLY!" and "MOTHER FUCK!" -- apparently, the whole crew looked away as the thing fell.


"Let me know when you drop ... oh, we're done?"

But Keaton didn't always escape his shoots unharmed. In the same year, he also released a film called Sherlock Jr., which included a stunt where Keaton is left hanging from a water pipe and pushed down to the ground when the water comes out:


"At least no one can tell if I peed myself."

That's all real, too: Keaton was supposed to come down with a rope, but the pressure from the water was so strong that he got knocked to the ground and hit his head on the rail, badly fracturing his neck. Keaton kept shooting and didn't even notice the fracture until an X-ray revealed it 10 years later.

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"Technically, you're dead right now, but other than that, you're fine."

1Fritz Lang: Making Classics by Burning, Drowning, and Beating Actors

Fritz Lang's silent epic Metropolis is an undisputed cinematic classic with an influence that extends to music, comics, animation, and even fashion. It was also Hitler's favorite movie. Considering that some of the filming techniques used to create it would now qualify as torture methods, we can see why.

In the movie, there's a scene where the female lead (a lady-looking robot) is burned at the stake. The fire engulfs her and melts her clothes and skin, revealing her robotic interior.


Behold, the genesis of Rule 34.

The character's robot powers weren't real, but unfortunately for the actress, the flames were. Lang put her so close to the fire that, at one point, her dress started burning -- Lang himself had to put her out with a fire extinguisher before she got hurt, probably because she still had some scenes to shoot in the movie.

If that's the way Lang treated his lead actress, imagine what he did to his extras. There's a scene where the living quarters of the workers start getting flooded while their children are alone there. Talk about potent social commentary, right? Lang created this moving scene by forcing his extras (including dozens of little children) to stand in cold water for hours and ordering them to move closer to the jets of water until they nearly drowned.


Most of that is tears.

For truly pointless cruelty in a classic, you have to look at Lang's M, the movie that made a star out of Peter Lorre, probably best known for his appearance in Casablanca and for looking like Ren from Ren & Stimpy. Toward the end, Lorre's character gets the shit beaten out of him by an angry mob. There's one close-up shot where you see him getting kicked right in the shin with a hobnailed boot:


Which was a subtle metaphor of when man gets kicked right in the shin with a hobnailed boot.

There was no reason why Peter Lorre had to be in that shot: All you see is his leg, so they could have easily used an extra here. Lang not only forced Lorre to do the scene himself, basically threatening to sue him if he didn't, but repeated the take 13 times, leaving the actor unable to walk for days. People on the set said they also saw Lorre being dragged down a flight of stairs while wrapped in a carpet 18 freaking times ... for a scene that wasn't even used in the movie.

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"Oh, no, that one was for my personal collection."



A surprising amount of real violence also went into Dustin Koski's book, Six Dances to End the World.



For more insane lengths taken to make movie magic, check out 12 Classic Movie Moments Made Possible by Abuse and Murder. Or learn about 9 Awesome Directors Who Temporarily Lost Their Mind.

If you're pressed for time and just looking for a quick fix, then check out 4 Ways Horse Meat Proves a Zombie Apocalypse Can Happen.

And stop by LinkSTORM to learn whether or not Harrison Ford was encased in Carbonite.

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